Reduced production rate
There are a number of reasons why production rates (in units per hour) drop dramatically for remediation workers as compared to restoration work.
Tasks that appear identical are often not similar at all. For example, detailed cleaning of surfaces for mold remediation must be done using specialized techniques that require the employee to move slowly to avoid disturbing and aerosolizing settled spores on surfaces. This means that the total surface area covered in an hour of actual work will be less for remediation work than when doing restoration. More importantly, detailed cleaning must often be performed in three or more “rounds” to reach a truly “dust-free environment” that is likely to pass the appropriate clearance test(s). Detailed cleaning on a remediation project is likely to represent at least 5 times as many hours of TOT (Time on Task) as seemingly identical services on a restoration project.
Remediation technicians require more training than restoration technicians. It is estimated that at least twice as many hours of training are needed before a remediation employee is fully trained and ready to begin generating revenue. These non-income-generating training hours and costs apply not only to the new employee being trained, but also to the experienced technician or supervisor providing the training. Direct training costs and associated loss of production hours must be recovered through the rates charged.
Donning and doffing the Personal Protective Equipment (PPE) required on a remediation project significantly reduces TOT. Assuming it takes 10 minutes to don PPE and enter containment, and 5 minutes to doff PPE and exit containment using appropriate techniques, this creates a full hour of non-productive time over the course of an eight-hour day. That’s 15 minutes for each of the four “shifts” required by the regulations of many states, and by practical considerations elsewhere. This adds up to a minimum 12.5% decrease in production.
PPE also reduces production because the work progresses at a slower pace when it is worn. Gloves, often with both an inner and an outer pair, protective clothing, respirators and eye/face protection make all actions slow and awkward, especially those of the precise and detailed nature required for effective remediation work. This factor alone decreases the work actually completed during each hour of TOT by a minimum of 25%, often much more.
Most remediation work is performed in situations where heat stress is a highly relevant factor. Even when ambient temperature is 70°, an employee wearing full PPE is likely to be uncomfortably warm. This discomfort reduces production rate directly. Of course, the ambient temperature is often significantly higher than 70°. State and federal regulations or guidelines require or recommend a heat stress monitoring program and extended rest-breaks for employees working in elevated temperature conditions, dramatically reducing production rate. There are several PPE measures that can be used to reduce employee heat stress, but they all require considerably more donning and doffing time and thus cut productivity. Engineering controls can reduce heat levels in the work area, raising productivity, but they increase equipment costs and require labor to set up, monitor and maintain them.
The high level of documentation required for remediation projects also affects labor costs. A remediation worker capable of using the instruments appropriately and entering the data accurately must perform these tasks, in other words an expensive employee. Significant amounts of time each day are spent on documentation, which although necessary to properly evaluate the effectiveness of remediation work and limit liability for all parties concerned, is not a directly productive activity.
For these reasons, it is conservatively estimated that the production rate per hour, even for apparently identical tasks, is likely to be at least 25-50% lower for remediation work than for restoration projects.
Both decreased production rate and increased labor costs must be factored into a contractor’s pricing if he is to recover these costs.
As an example, assume that an appropriate price for a primarily labor-based unit price on a restoration project is .20/SF. For remediation work the same contractor must calculate his prices based on a conservative 50% drop in productivity and 25% increase in labor cost/hour. His .20/SF price will need to be adjusted as follows to result in the same profit margin. (.20 x 2) + 25% = .50/SF. That is a 150% increase for a seemingly identical task.
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